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NP1 NP2 Anti-Corrosion Nickel Wire for Oil and Gas

Anti-corrosion NP1 (N4) and NP2 (N6) nickel wire for oil and gas, drawn from 0.025 mm to 10 mm for alkaline and reducing media and for hydrofluoric service. EN 10204 3.1 MTC on export orders.

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oil and gas nickel wire
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nickel wire for oil and gas
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nickel wire for hydrofluoric service
nickel wire for gaskets and seals
Product Detail
ISO 9001 & SGS Certified • Founded in 2002 • EN 10204 3.1 MTC

Overview

Oil and gas service puts the wire against caustic injection and sour produced fluids, and the medium settles the grade before price enters the discussion. This nickel wire product range is drawn from 0.025 mm to 10 mm in NP1 (N4) and NP2 (N6), for alkaline and reducing media and for hydrofluoric service, with oxidation and sulfidation resistance at temperature. In oil and gas equipment it serves in woven gaskets and seals, welding filler and sensor leads; equipment bodies take solid forms instead.

pure nickel wire

Material Choice for Oil and Gas Service

Three material families cover oil and gas hardware, and the medium sorts them. Stainless steel handles general corrosion at the lowest cost, while hot caustic and hydrofluoric streams fall outside what it holds. Pure nickel takes those three and welds and forms into the shapes the equipment needs. Monel, a nickel-copper alloy, reaches into broader acid service and runs as a separate product line. Conductivity and strength set the opposite edge: nickel conducts heat at 70.2 W/m·K for Ni200, below copper and aluminium, and it carries less load than titanium or high-strength stainless, so heat-exchange surfaces and heavy structural parts go to other materials.

Dimensions & Specifications

FormSize RangeTemper
Wire (round)0.025–10 mmSoft / Hard / 1/2 Hard

Micro wire (≤0.05 mm) is available at a 1 kg MOQ, and standard wire sizes start at a 5 kg MOQ. Thickness and dimensions are produced to customer requirements; submit your drawing for review.

Key Strengths

  • Corrosion resistance: the oxide film that forms in air limits further attack in hot alkaline and reducing media.

  • High-temperature stability: structure and mechanical properties hold under heat, with a melting point of 1435–1446°C.

  • Weldability and formability: cold drawn, hot drawn or rolled, and welded into finished assemblies.

  • Mechanical reliability: ductility for formed shapes, with annealed tensile strength of ≥462 MPa.

  • Electrical behaviour: resistivity of 0.096 μΩ·m for sensor and instrument leads.

pure nickel wire details

pure nickel wire 0.025-10mm

Technical Details

Media and Boundaries in Oil and Gas Service

At temperature the wire forms a dense oxide film that limits further oxidation, and it holds against alkaline media such as sodium hydroxide and potassium hydroxide, against sulfide-bearing atmospheres, and in reducing and hydrofluoric service. Strong oxidizing acids sit outside that set: nitric acid and hot concentrated sulfuric or hydrochloric acid attack nickel, so the medium, concentration and temperature are checked before a grade is specified.

Where NP1 and NP2 Diverge

NP1 (N4) runs at ≥99.9% Ni+Co with carbon held to 0.01%, and it goes into instrument and sensor wire where trace elements have to stay low. NP2 (N6) at ≥99.5% covers general oil and gas wire at a lower price per kg. Both are commercial-purity nickel, and the ASTM equivalents drawn on the same line are Ni201 (UNS N02201) and Ni200 (UNS N02200). The designation system named on the order sets the limits the certificate is checked against.

Parts the Wire Goes Into

In oil and gas equipment the wire appears in gaskets and seals for flanges and valves, in welding filler for nickel-to-nickel and dissimilar joints, and in sensor and instrument leads for downhole and process monitoring. Connecting and shielding wires in control systems are supplied from the same stock. Equipment bodies such as process vessels and heat exchangers take solid forms instead, drawn from the Pure Nickel Plate and tube lines, and this page covers the wire forms.

Boundaries Outside Corrosion Service

Cost and magnetic behaviour set the outer limits. Nickel wire costs more than carbon steel or stainless steel, given the purity and refinement the grade requires. Thermal conductivity sits below copper and aluminium, which places heat-exchange surfaces with other materials. Strength and hardness sit below titanium and high-strength stainless, so heavy structural parts go elsewhere. The wire is ferromagnetic, with a Curie temperature of 358°C, which is a consideration for shielding and for magnetic-field-sensitive instrumentation.

Price (USD/kg, FOB)

GradePrice (USD/kg, FOB)
N4 (NP1)420–480
Ni201350–390
Ni200340–380
N6 (NP2)300–340

Chemical Composition

GradeNi+Co / Ni (Min %)CuSiMnCMgSPFe
N4 (NP1)99.9≤0.015≤0.03≤0.002≤0.01≤0.01≤0.001≤0.001≤0.04
N6 (NP2)99.5≤0.10≤0.10≤0.05≤0.10≤0.10≤0.005≤0.002≤0.10
Ni20199.0≤0.25≤0.35≤0.35≤0.02≤0.01≤0.40
Ni20099.2≤0.25≤0.35≤0.35≤0.15≤0.01≤0.40

Physical & Mechanical Properties

PropertyValue
Density8.908 g/cm³
Melting Point1435–1446°C
Curie Temperature358°C
Electrical Resistivity0.096 μΩ·m
Thermal Conductivity (Ni200)70.2 W/m·K
Tensile Strength (annealed)≥462 MPa
Elongation≥35%
Hardness90–120 HB

Quality Assurance

Chemistry by analysis leads the release check, with diameter and mechanical values recorded on the same document. Results are filed per batch and retained, so a delivered spool can be matched to the analysis the buyer approved. Export orders ship with EN 10204 3.1 mill test certificates.

pure nickel wire process

pure nickel wire testing equipment

Applicable Standards

  • N4 (NP1) / N6 (NP2) wire: GB/T 21653 (Nickel and Nickel Alloy Wire and Drawing Stock)

  • Ni200 / Ni201 wire: ASTM B164 (Nickel Rod, Bar and Wire)

  • Export documentation: EN 10204 3.1 MTC

pure nickel wire application

References

  • Standards: GB/T 21653-2008; ASTM B164; EN 10204

  • Industry literature: ASM Specialty Handbook: Nickel, Cobalt, and Their Alloys (ASM International); Nickel Institute corrosion and application guides

  • Primary sources: factory catalog, mill test certificates (EN 10204 3.1), ISO 9001 / SGS certifications

Packaging & Delivery

Woven gasket and seal wire is supplied on spools or as coils, wrapped against moisture and oxidation, with the batch number on the label. Standard production leaves in 7–15 days, small in-stock quantities in 3–7 days, and custom diameters in 15–30 days once the drawing is agreed.

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About the Factory

Repeat orders are where corrosion supply is won or lost, so the wire that arrives is the wire that was qualified: same grade chemistry and same surface finish, shipment after shipment. DZX has run a nickel-focused line since 2002, works to ISO 9001 and SGS certified systems, and brings 20+ years of drawing experience, 50+ patents, 1,000+ product configurations and 2,000+ partners across 60+ export countries.

Submit your drawing and quantity for a quote.

Jiangsu DZX Technology Co., Ltd

FAQ

Which grade suits oil and gas corrosion service?

NP1 (N4) at ≥99.9% for instrument and sensor positions; NP2 (N6) at ≥99.5% for general oil and gas wire. The corrosive medium settles the choice, and the certificate carries the batch chemistry against the limits of the grade ordered.

How does the wire behave in acid service?

The wire holds reducing and hydrofluoric media, and oxidizing acids attack it. The boundary follows the medium and its temperature; send the operating conditions and suitability is checked against them.

Which diameters and tempers are drawn for oil and gas parts?

Round wire from 0.025 mm to 10 mm in soft, hard or 1/2 hard temper. Tolerances are set by the drawing and fixed at order approval, with the tightest band on micro sizes at or below 0.05 mm.

Can the wire be welded and formed into gaskets or seals?

Yes. The wire welds reliably into gasket and seal assemblies, and is formed by cold drawing, hot drawing or rolling. The forming route on the drawing sets the temper supplied with it.

What is the MOQ and sample policy?

Micro wire (≤0.05 mm) starts at 1 kg; standard wire at 5 kg. Samples are free for N6/NP2 and Ni200 (0.5 kg); N4/NP1 and Ni201 samples are charged and refunded on a first order of 50 kg or more.

What is the delivery time and what documents ship with the order?

Standard production ships in 7–15 days, small in-stock quantities in 3–7 days, and custom requirements in 15–30 days after the drawing is approved. Export orders include EN 10204 3.1 mill certificates and batch test records.


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    COMPANY PROFILE

    Jiangsu Dzx Technology is a company dedicated to the production and research and development of alloys. Founded in 2002, we initially focused on the production of resistance alloys.

      CONTACT US

      E-mail: dzx@dlx-alloy.com

      Mobile: +8619906119641

      Tel: 0086-19906119641

      WhatsApp: +86-19906119641

      Add: NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu

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